Senior Engineer AME

Ingersoll Rand is committed to achieving workforce diversity reflective of our communities. We are an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to age, ancestry, color, family or medical care leave, gender identity or expression, genetic information, marital status, medical condition, national origin, physical or mental disability, political affiliation, protected veteran status, race, religion, sex (including pregnancy), sexual orientation, or any other characteristic protected by applicable laws, regulations and ordinances. 

Job Title 

Senior Engineer- Machine Shop

Location 

Bahadurgarh, Haryana

About Us

Everest Blower Systems Pvt. Ltd. is a Ingersoll Rand company engaged in the manufacturing and supply of industrial blowers, vacuum pumps, and engineered vacuum systems. The company is part of the Everest Group, which has been active in the field of low-pressure air and vacuum technology since 1980.

Job Summary

Candidate must have hands-on experience and programming/operation knowledge of:

• Mazak Integrex I-200 & I-300 (Multi-tasking Machines)
• Doosan VMV Series (Vertical Machining Centers)
• Mazak HMC 6000 & 6800 (Horizontal Machining Centers)

Additionally:

• Strong understanding of CNC programming (G-code / conversational programming / CAM software)
• Knowledge of cutting tools, tool holders, inserts, and machining strategies
• Experience with fixture design and development

Responsibilities

1. New Product Development (NPD)

• Lead manufacturing readiness for new product introduction (NPI/NPD).
• Develop robust machining processes, routing, and work instructions.
• Coordinate with design, quality, and production teams for manufacturability (DFM/DFA).
• Conduct feasibility studies, cycle time estimation, and risk assessments (PFMEA).

2. Productivity Improvement

• Identify and implement initiatives to improve machining productivity and OEE.
• Reduce cycle time using advanced cutting strategies, fixturing, and tooling optimization.
• Drive automation opportunities in CNC machining and assembly processes.
• Implement lean manufacturing tools (Kaizen, 5S, SMED, line balancing).

3. Cost Saving Projects

• Lead cost reduction projects through process improvements, and value engineering.
• Optimize tool consumption, machining parameters, and material utilization.

4. CNC Process Optimization

• Develop and optimize CNC machining processes for complex components.
• Improve cutting parameters, tool paths, and machine utilization efficiency.
• Standardize best practices across machining operations.
• Troubleshoot process issues related to quality, tool life, or cycle time.

5. Tooling & Technology Advancement

• Introduce advanced and cutting-edge tooling solutions (indexable tools, high-speed machining, carbide tools, coatings, etc.).
• Validate new tooling concepts to enhance productivity and tool life.
• Collaborate with tooling suppliers for continuous innovation and trials.

6. Quality & Process Control

• Ensure process capability (Cp/Cpk) and maintain high-quality standards.
• Support root cause analysis (RCA) and corrective actions for defects.
• Implement poka-yoke and mistake-proofing techniques in processes.

Basic Qualifications

Bachelor’s degree in mechanical engineering / production engineering or equivalent.

Travel & Work Arrangements/Requirements

Fully site based, flexible working, hybrid, 30% travel across India, etc)

Key Competencies

• Strong analytical and problem-solving skills.
• Expertise in lean manufacturing and Six Sigma methodologies.
• Knowledge of GD&T and engineering drawings.
• Proficient in MS Office and manufacturing software tools.
• Good communication and cross-functional collaboration skills.

What we Offer

Ingersoll Rand Inc. (NYSE:IR), driven by an entrepreneurial spirit and ownership mindset, is dedicated to helping make life better for our employees, customers and communities. Customers lean on us for our technology-driven excellence in mission-critical flow creation and industrial solutions across 40+ respected brands where our products and services excel in the most complex and harsh conditions. Our employees develop customers for life through their daily commitment to expertise, productivity and efficiency. For more information, visit www.IRCO.com.